PRL Motorsports 2017 Civic Type-R Product Devlopment

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Any idea when it will be released? It's a shame I won't have it for the dyno meet this Saturday.
We are welding these up as we speak. Front pipes will begin shipping and all will be shipped by Tuesday.

Ordered! Can't wait to get mine in...
Thank you!
Sponsored

 

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I got to dyno my car yesterday and made 296whp and 306wtq as the highest numbers, I really want to see what this does.

We are welding these up as we speak. Front pipes will begin shipping and all will be shipped by Tuesday.



Thank you!
 
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Just in case anybody missed it, front pipe pre-orders began shipping last Friday. Here's a quick glance at the finished product!
Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment TypeRFrontPipe_zpsttbmmby1


We've kept our FK8 downpipe development under wraps for a few weeks because we tossed around a handful of different ideas. Today our renderings were 3D printed and passed a fitment test.

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment CTR%20DP%20Promo_zpsj0tmfyso

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment CTR%20DP%20on%20Engine_zpsed7bslwd

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment FK8%20DP%203_zps89jd6vbb

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment FK8%20DP%202_zpscmitqsok

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment FK8%20DP%206_zpsapsj4w7r

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment FK8%20DP%205_zpsdcgcqdxw

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment FK8%20DP%204_zpsdcdnrlze

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment FK8%20DP%201_zpsgp5pvjzk


Precision investment casting allows us to utilize a non-restrictive CLR, or center-line radius to maintain velocity out of the turbine into the 3.5" middle section. This process also allows us to retain the factory heatsheilds. The outlet of the downpipe features a 3" ID to connect seamlessly to both our 3" front pipe upgrade and the factory front pipe. All downpipes will be TIG welded and back-purged for optimal strength.

Once we receive our pieces back from casting we will be ready for testing and final fitment. Stay tuned with data and results!
 


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Prototype intercooler cores have arrived as of a bit over a week ago. Here's a sneak peak an unfinished prototype end tank. ;) We are still working on tweaking final machining for a bit of a smoother look. Stay tuned for more pictures and testing!

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment DSCN1587_zpsrystiqea

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment DSCN1586_zpsdlwimf2n

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment DSCN1579_zpsba9jy3w7

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment DSCN1580_zpsizr28ew

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment DSCN1581_zpszyatzdzo

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment DSCN1582_zpsfq56djpf

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment DSCN1583_zpsp0emxtqd

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment DSCN1585_zpstc7etiks
 

17CivicTypeR_Brian

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To be honest, I actually kinda like the look of the CNC'd contour cuts on the end tanks! I doubt that will make it to production, but it looks cool anyway!
 
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To be honest, I actually kinda like the look of the CNC'd contour cuts on the end tanks! I doubt that will make it to production, but it looks cool anyway!
The final design(s) will still retain the same/similar tool paths, just a bit smoother! :)
 

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Just in case anybody missed it, front pipe pre-orders began shipping last Friday. Here's a quick glance at the finished product!
TypeRFrontPipe_zpsttbmmby1.jpg


We've kept our FK8 downpipe development under wraps for a few weeks because we tossed around a handful of different ideas. Today our renderings were 3D printed and passed a fitment test.

CTR%20DP%20Promo_zpsj0tmfyso.jpg

CTR%20DP%20on%20Engine_zpsed7bslwd.jpg

FK8%20DP%203_zps89jd6vbb.jpg

FK8%20DP%202_zpscmitqsok.jpg

FK8%20DP%206_zpsapsj4w7r.jpg

FK8%20DP%205_zpsdcgcqdxw.jpg

FK8%20DP%204_zpsdcdnrlze.jpg

FK8%20DP%201_zpsgp5pvjzk.jpg


Precision investment casting allows us to utilize a non-restrictive CLR, or center-line radius to maintain velocity out of the turbine into the 3.5" middle section. This process also allows us to retain the factory heatsheilds. The outlet of the downpipe features a 3" ID to connect seamlessly to both our 3" front pipe upgrade and the factory front pipe. All downpipes will be TIG welded and back-purged for optimal strength.

Once we receive our pieces back from casting we will be ready for testing and final fitment. Stay tuned with data and results!
What's the plan to avoid o2 sensor CELs?
 


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What's the plan to avoid o2 sensor CELs?
That is not really a concern for us. We will be offering a catted version in an attempt to keel CELs off and experimenting with a few different o2 spacers/defoulers. With that being said, it's only a matter of time before somebody figures out these ECUs for a tuning solution.
 
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Ahhh yeah! Can't wait to add this to my list of goodies from you guys.

Any updates on the down-pipe by any chance? My front-pipe is getting lonely haha.
Hoping to have some updates for you before Christmas of fitment and prototype pictures before final production!
 
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Here are some things to be thankful for today...

We've decided to kick off our FK8 Pre-Order Sale, so here are some installed pics! :thumbsup::headbang:

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment TypeRFrontMountonCar_zpsnl3j3tsl

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment FMICTypeRQuartershot_zpsrlxr9zs4


Now onto the technical stuff.

Our 2017+ Honda Civic Type-R FK8 intercooler upgrade features a dense 550 HP bar-and-plate intercooler core which increases surface area by 85% and internal flow by 83%. We designed this core for optimal efficiency size for a variety of power goals. Spool/response is actually increased with the factory turbocharger and there is still plenty of head room for future big power goals.

No cutting or trimming is required. FMIC bolts up to factory charge pipes and air guides.

Specs:
  • Power Rating: 550 HP
  • Core Size: 26.5" x 3.5" x 7.0"
  • Fin Style: Bar-and-Plate
  • End Tank Design: 5-Axis CNC'd Billet Aluminum
Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment Endtankcomparison_zpsnxklydn8

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment Rearheightcomparison_zpsyuwbco5

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment Topdownthicknesscomparison_zps9cjxnni0


Onto the comparison...

We were shocked with our first dyno pull, as there were major gains down low. In an attempt to rule out any error we put the hammer down for another dyno hit. Again, the graph showed the same characteristics as the first. This trend carried throughout the rest of our testing.

What did the logs say?

Honda Civic 10th gen PRL Motorsports 2017 Civic Type-R Product Devlopment 23848018_1494333097271020_421850656_o_zpsoj0asoxo


Each datalog from our dyno runs showed a 2-3 psi increase of boost until ~5,000 RPM with our intercooler, giving us an increased peak boost of 22.0 psi at ~3,600 RPM in comparison to our previous ~20 psi peak with the stock intercooler. This increased boost increased spool by 100 – 200 RPM, netting ~20 hp and ~50 ft/lbs tq gains during spool up. Increased boost also allowed us to pick up 11 ft/bs of torque by simply bolting this intercooler on. Peak horsepower showed a slight increase in the upper RPMs as well. Power gains will increase as power levels and peak boost are increased.

Let's not forget that our intercooler upgrade kit, like any intercooler kit, is not intended to be a bolt-on power-adder. The primary purpose of an intercooler upgrade is to reduce charge air temps with as little pressure drop as possible in an attempt to increase engine and turbocharger efficiency. This is exactly what our intercooler did.

We saw an average of a 4-5 degree temperature rise during dyno pulls with the stock intercooler. However, temperatures actually decreased during and after dyno pulls with our intercooler kit.

Stock Intercooler Temps:

Pre 118
Post 132

Pre 123
Post 136

Pre 113
Post 129

Pre 113
Post127

PRL Intercooler Temps

Pre 100
Post 87

Pre 107
Post 93

Pre 109
Post 91

Pre 100
Post 87

Our intercooler drastically dropped temps in comparison to the stock intercooler. This will allow cars to make better, more consistent power. We've recorded 11-14 degree temperature rises during pulls at the track and were into the low 120’s at the end of a pull on a 60 degree day for reference.
 


 


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